Halloween costume ideas

Only a month before halloween is upon us.

For the past few years I have wanted to make a halloween costume, something unique and filled with electronics of course. Time, knowledge and monetary constraints have stopped me, however that all changes this year. I have foolishly decided to forgo worrying about financial constraint for the time being, using good ol’ American plastic to pay for the supplies. What to build?

Earlier in the summer I ordered a heartfelt t-shirt kit from Produce Consume Robot which worked wonderfully. I sat around thinking about how I could possibly extend that functionality, and that is where the idea for the costume was realized. Why not model more of the circulatory system? I already have a component for the heart and my pulse, perhaps I could extend this to the major arteries in the body using chains of LEDS.

Looking around at my favorite sites, I discovered these LED strips.

RGB LED Strip, individually addressable

The strips contain RGB LED’s which can be altered individually because of the the way they are chained together. They contain 32 RGB LED’s per meter. I figured more is better so I found similar products on e-bay which contained 52 LED’s per meter, so I went ahead and ordered a 5 meter reel.

My intention is to cut up the 5m strip into smaller strips which will be overlain on a shirt and pant to mimic the major arteries that go to each foot and up each arm. Pulses of light will travel down the LED strip, and will allow for color changing and special effects. The lights can be triggered by combining with my heart rate shirt, or to external stimuli such as reacting to sound/music around me. Additionally, I thought about adding modes with static color effects and animations, and maybe even persistence of vision effects. All of this should be battery powered, and there should be a very simple interface or remote control to change between the various modes on the fly.

For reacting to sound, I plan to use an MSGEQ7 graphic equalizer IC. This IC accepts audio input and performs some type of frequency analysis. The output is divided into 7 frequency bands, so it is entirely possible to create effects which react to low, middle and high pitched notes.

For the remote interface, a simple button panel will do, but if I have the time then maybe I could create simple android application and use bluetooth to control the lights wirelessly from my phone.

Here is a horrible picture of what I plan to do:

More to come!

New sensor harness

Well, it was about time. For my Engineering Design II class, my project is a  Sensor-Aware Personal Trainer. The basic idea is I use a few inertial measurement units (IMU’s) attached to various limbs of a human body and track the orientation of said limbs. By tracking the orientation of two connected limbs, I can find the angle of one relative to the other. In order to do this correctly, a harness had to be created in order to attach the sensor to the limb in question.

Previous attempts at putting the sensor hardware in a plastic enclosure with a Velcro hook backing and attaching to a Velcro strap around the limb failed me. Why did it fail, you ask? Simply put, the Velcro-Velcro bond is not very secure, it tends to move around quite a bit while moving your limbs. I think this is a problem of surface area, the sensor is only in contact with a small area of Velcro.

The solution hit me like a wall of bricks today, while I was curiously looking around for parts. I stumbled upon what looked like a tiny file cabinet in the design lab on campus. As it so happens, the file cabinet is actually a business card holder. There were plastic pieces which looked like file folders except they were most likely used as dividers. I took a few of these and suddenly realized a new way to get the sensors onto the limb with maximum contact area, and off to work I went.


Look and behold!


I got it in my head to make a digital synthesizer using a leftover microcontroller (Freescale JM128 Coldfire V1) from a class I had taken previously. So off I went. I wanted something that I could use a MIDI keyboard with. While snooping around a local store, I stumbled upon this:

Akai SynthStation 25

It’s a 25 key keyboard which is supposed to work with your iPhone. Additionally, it works as a USB MIDI keyboard! The microcontroller I was using had support for USB device and host mode, though getting it working was a real pain. Freescale supplies a small USB stack for the microcontroller, and after a week of toiling I finally got it working correctly. One of the problems I had run into was that the D+ and D- pins of the USB had to have pulldown resistors in order to work correctly, something that took me a few days to figure out.


I used tusbsnoop with the keyboard connected to my computer to get the vendor and product ID as well as the device class and endpoint information for the USB protocol. I had to put this information into a struct for the USB stack to use it correctly to connect as follows:

static USB_HOST_DRIVER_INFO DriverInfoTable[] =
 {0x09,0xE8}, /** Vendor ID for Akai*/
 {0x00,0x7A}, /** Product ID per synthstation USB kb */
 USB_CLASS_AUDIO , /** Class code */
 USB_SUBCLASS_AUD_MIDI_STRM, /** Sub-Class code */
 0x00, /** Protocol */
 0, /** Reserved */
 SynthStationUsbEvent /** Application call back function */

Anyway, with that all set, I connected everything up. Amusingly, the space in the SynthStation where you put your iDevice into was just about right to slip a small breadboard into, which made my life much easier.

Makin’ noise

Alright, so I got the thing reading the keypresses, but now I have to make some noise. I decided to use a technique called digital direct synthesis (DDS) to generate my waveforms. I used this wonderful guide to help me out, thanks electricdruid! I hardcoded a sine wavetable, and generated the tables for sawtooth, triangle and square waves. All this was great but, how do I get sound out of this thing?

To get sound out of the microcontroller would require using a digital to analog converter (DAC), which is the reverse of an analog to digital converter (ADC) which is found on many microcontrollers as a built in peripheral. I found a guide online on how to use a single PWM pin to create a low fidelity 1-bit DAC, and tried it. I was not too happy with the sound!

Eventually I decided to buy a DAC and settled on the Microchip MCP4921, which is a 12 bit DAC using SPI. I created a basic RC low pass filter to clean up the output and wired everything up nicely.

How is the sound generated? The basic idea is that I had an interrupt on a 22kHz timer that would look into the wavetables to generate a sample, and then this sample was fed to the DAC using SPI. I chose to use 256x1byte entries to store 1 period of each wavetype.

Here’s what it looked like now:

The micro, the DAC, a 24 character LCD for later use, and the RC filter attached


I went ahead and added a character LCD for later use. You can see a small 1/8″ audio jack that I hackishly put in to test the sound synthesis.

More to come later!